Test Report: SFC Full-Flow Ball-Valve Connector (DN50)
Our full-flow ball-valve quick disconnect (self-locking, bidirectional, DN50) was tested by an independent, nationally accredited metrology institute working to ISO/IEC 17025, CNAS-accredited and a CIPM-MRA signatory. All 18 tests were passed.
Test results at a glance
| No. | Test | Criterion (excerpt) | Result |
|---|---|---|---|
| 1 | Visual & dimensional check | Clean, burr-free surface, no cracks; dimensions within drawing/standard tolerances; ball valve opens/closes properly | Pass |
| 2 | Interchangeability | Consistent connection in every pairing; pressure does not drop at max. working pressure | Pass |
| 3 | Minimum burst pressure | No water traces after burst test; couples 5× without issue afterwards | Pass |
| 4 | Max. working pressure | Ramped to 16 bar within 5 min; no pressure drop over 30 s | Pass |
| 5 | Flow resistance | Pressure-drop / flow curve recorded | Pass |
| 6 | Connection / mating force | Unpressurized: coupling <5 N·m, handle <1 N·m; under pressure: coupling <20 N·m, handle <2 N·m | Pass |
| 7 | Helium leak rate | At 10 bar, helium leak rate < 1×10⁻⁶ Pa·m³/s | Pass |
| 8 | High/low temperature cycling | After cycling, 16 bar with no pressure drop; couples 5× afterwards | Pass |
| 9 | Thermal shock | After thermal shock, 16 bar with no pressure drop | Pass |
| 10 | Low-temperature storage | −40 °C for 72 h; no damage, full function afterwards | Pass |
| 11 | High-temperature storage | 120 °C for 72 h; no damage, full function afterwards | Pass |
| 12 | Repeated under-pressure mating | 1000 mating cycles under pressure; still sealed and fully functional | Pass |
| 13 | Spillage per mating | At 6 bar, avg. loss DN50 < 15 g/cycle (DN20 <5, DN32 <7, DN40 <12) | Pass |
| 14 | Salt spray | 96 h salt spray; no corrosion, no rust spots | Pass |
| 15 | Vibration | No damage/loosening, no leakage; passes max. working pressure | Pass |
| 16 | Shock | No damage/loosening, no leakage; passes max. working pressure | Pass |
| 17 | Mold / fungus | Growth ≤ level 2 | Pass |
| 18 | Drop test | No visible damage after drop test, full function retained | Pass |
Test standards (selection)
- ISO 18869-2017 (quick disconnects, test methods)
- ISO 9227-2017 (salt-spray testing)
- GB/T 13927-2022 (industrial valves, pressure testing)
- GB/T 2423.1/.2/.22 (climate: cold, heat, temperature change)
- GB/T 2423.17 / .4 (salt spray / damp heat)
- GJB 150.3A/.4A/.5A/.16A/.18A (environment: heat, cold, thermal shock, vibration, shock)
- GB/T 4857.5 / .17 (transport and drop testing)
- HB 6167.6-2014 (vibration, aircraft equipment)
Frequently asked questions
What does test report CLzn2024-01468 prove?
It documents that the SFC full-flow ball-valve quick disconnect (DN50) passed all 18 tests of an independent accredited lab: visual and dimensional checks, interchangeability, burst and 16-bar working pressure, helium leak rate below 1×10⁻⁶ Pa·m³/s, thermal cycling and thermal shock, storage at −40 °C and 120 °C, 1,000 mating cycles under pressure, spillage per mating, salt spray, vibration, mechanical shock, mold resistance and drop testing.
Who performed the testing and to which standards?
An independent, nationally accredited metrology institute working to ISO/IEC 17025, CNAS-accredited and a CIPM-MRA signatory, in September–November 2024. Test methods followed ISO 18869 and ISO 9227 among others. The full report is available on request from sales@netonx-europe.com.
Why does an independent test report matter for data-center liquid cooling?
Quick disconnects are the leak-critical interface of direct-to-chip cooling loops. Independently verified leak-tightness and 1,000 pressurized mating cycles give procurement and reliability teams objective evidence when qualifying a second source of UQD-compatible connectors.
Matching product line and sizing: Fluid Connectors (UQD) overview · data-center liquid cooling · UQD connectors explained · NVIDIA GB200 / GB300 UQD demand · UQD per NVL72 rack · UQD vs. proprietary.
Request samples & datasheetTested by an independent, nationally accredited metrology institute (ISO/IEC 17025, CNAS). The results refer to the tested samples (DN50). The full test report (report no. CLzn2024-01468) is available on request.